Wp 4cs fork oil level. Tighten to manufacturer’s specs.
Wp 4cs fork oil level --> Our method starts with oil between the inner and outer tube. It then outlines 45 steps for reassembly, covering installation of seals, bushings, springs, oil filling and bleeding the forks. Pull outer tube up until top of (8mm) ctg rod is flush with bottom of outer tube threads. I know that reducing the oil level by 20-40mm can be felt, but the first and by far the biggest effect will be a lot more bottoming, and only a slight reduction in the mid-stroke harshness. Dec 27, 2012 · 1) assembles the fork without the spring or bottom bolt, 2) fills the inner cart and pumps the fork until all the oil load is in the fork, 3) installs the bottom bolt and inverts the fork, 4) pumps the fork until it bleeds, 5) check oil height and install spring. July 4, How to Change Fork Springs – WP Explor, 4CS, Open Chamber Engine oil - 2T & 4T. (see below). To do this in the damping rods need to be removed by removing the 17mm Allen key plug at the bottom of the fork. The system comes with new fork springs, spacers to setup the spring pre-load, good instructions for bleeding the forks. It does this by eliminating the check valve needles and incorporates a well designed hydrostop to prevent bottoming out. 20mm would be a big change. Once your oil heights are set, slide the springs back into the fork, refit both fork caps and slide the fork back into the bike before taking it out for a test run. Sep 5, 2016 · This is a main reason why pressurised cartridges often have a finer response. Change the oil must use 4 weight (Putoline make a 4 weight that works well). The lower chamber needs to be filled completely full and then burped or bled. 3. Nov 24, 2014 · Remove the air bleed screw from the fork cap. After removing the rods, the oil can be drained by working the damper rod in and out. Special procedures are required for the 4CS design. Jul 25, 2015 · Very happy with my 4CS forks after much adjustment etc. Fork Servicing Set - rebuild a pair of Open / Closed Cartridge / 4CS / AER / Xplor forks - oil seals & dust wipers & inner & outer tube bushings & stainless clips Fork DIY Overhaul Seal & Bush & Clip Set - 48mm WP Forks Oil Level / Bleeder / Syringe; Friction Ratchets; WP Fork Cartridge Seal For the 4CS fork Sold Individually. If you have no oil in the gap, your oil level will drop by 16mm as fluid fills the space. Set oil level. Information SKU: 48600954: Brand: WP Genuine Parts: The number of adjustment clicker options compared to the OEM WP 4CS is a major improvement, and sensitivity to clicker adjustments is greatly increased as well. It is aimed at making the forks enjoyable for the average trail or club level rider at minimal expense. Jul 24, 2022 · From what I heard, the WP 4CS fork is actually a bad copy of some Ohlins fork. Tighten to manufacturer’s specs. I did find the 2016 TC125 owner manual and it uses 685cc which is about what I put in. You measure it with the spring removed and the fork fully bottomed out. Elbow grease required in large quantities. Here is a quick comparison of mv and bv forces for a typical plush Yamaha fork vs. When adjusted correctly, the Sphere improves fork action across the board, eliminating harshness on small, square-edge braking and acceleration bumps while staying higher in the stroke . I'm very impressed with the Lucky Cartridges system on my 2016 KTM 350 EXC-F Sixdays with WP 4CS forks. Dec 28, 2018 · The Alta 4CS oil level spec is 65mm from the top. Jan 13, 2016 · The Ray Piston Kit for the WP 4CS is a modification kit that changes the fork to have compression adjustment for both valves at the bottom, and rebound for both sides on the top. A35- Set the tool (TFOL 02) to the correct oil level. Oct 20, 2021 · Thanks but those are older stuff. It outlines 23 steps for disassembly, including removing the fork caps, springs, oil, cartridges, seals and bushings. Set oil level to 135mm. 4CS TUNING TIP For beginner riders or riders who weigh under 80kg, I recommend running an oil height of 100mm but for experienced riders, riders who are riding at higher speeds like Oct 19, 2015 · KTM 2015 4CS FORK NOTE: This is a fix your 4CS fork for $100 project and not to be confused with professional setups. A7 With the forks compressed set the oil level . Oct 25, 2019 · Changing fork seals is like some secret in the industry and we want to help you rebuild your forks on your own! Want to support the channel?? https://paypa Fork Oil Level - KYB and WP Upside-down Forks Fork Rebuild - KYB Air Fork 2015 Fork Rebuild - Twin Chamber Fork Rebuild - WP 4CS - Open Chamber Modification Fork Rebuild - WP 4CS - NO RT Open Chamber Mod Fork Rebuild - WP Bladder Fork Cartridge Assembly Lowering Fork Spring Preload Fork Spring Preload - External Top-Out, Damping Rods RAY KIT PISTONS FOR WP 4CS is a kit, researched and created by Dal Soggio Race to enhance the performance of WP 4CS, efficaciously revolutionizing the whole front fork. The Lucky system is the result of innovative engineering and a commitment to bring riders the best value in the suspension market. A36- You will need to extend the outer fork tube all the way before setting the oil level. It should have had a more precise low-speed control with more oil flow, but it ended up losing almost all of the high-speed control. Jun 20, 2015 · WP 4CS FORK The 4CS fork has the same basic components found in traditional twin chamber forks, with the exception of a recirculating check valve. Apr 13, 2019 · The retainer also is partially submerged in oil, so a lot of oil is being displaced. If you dont understand maybe just go 15ml lower then stock levels. - - - - - - - - - - - - - Some of the components are shaped different and may be in different locations, but their basic functions are the same. Set spring preload to 2mm remove some spacers, as standard is 6mm or somuch to hard. Feb 5, 2015 · Lowering the oil level 10mm does NOTHING to reduce harshness. The WP 4CS guide gives a generic 80-110mm oil level. Apr 6, 2013 · How to Change Fork Springs – WP Explor, 4CS, Open Chamber AER 48 Service Video //WP Engine oil - 2T & 4T. This document provides step-by-step instructions for disassembling and reassembling WP 4CS forks. 2. Fluids, Lubricants, Chain MX Tech Lucky 4CS Cartridge System. 4CS fork - setting oil level : 4CS Jul 4, 2010 · How to Set WP KTM Husaberg Fork Oil Level. stock '15 SX 250 4CS fork. Measure the volume of oil removed. Drop outer tube and reset oil level. slavensracing. Compression clicker at 20 Dec 23, 2017 · Hi, after a bit of research the 2018 Xplor fork does not have a setting for the air gap, instead, both forks take 635 milliliters of 4-weight oil each. With the lower fork oil the forks were a little bit softer all around at the normal click settings (16 compression), but I cranked them down another 3 clicks and they were perfect! Initially you will be putting in too much oil then sucking out the excess with an oil level tool. Race Tech said 385cc which wouldnt fill the bottom chamber, but I think that must have been a typo. We tested at 4 velocities: 3 - 10 - 70 - 100 ips (inch per sec) and recorded the peak force in lbs (pounds). Invert the fork leg and allow fluid to drain out of the air bleed hole. 2010-2012 era is the newest listed. - - The 15 mv piston cannot be used on the 14 stem. This is suited for enduro, motocross, or any other off-road disciplines. Once the modification kit has been installed, both fork legs work to the pressurize the whole system. Drain the same amount out of each leg. The new MXT Lucky 4CS Cartridge System is the latest advancement for WP 4CS forks. NOTE: WP forks there is no bleed hole in the inner (chrome) tube. I assumed it was the factory method but it takes forever to bleed. This raises oil level. The standard setup, from new is hopeless for UK conditions. I have drained the oil over night and will fill with the recommended 660ml and see where that takes me with the spring removed. In this fork, 28cc of oil = 20mm reduction in fluid height. A6 Install the Fork Oil. Thanks. com Jeff Slavens demonstrates the WP factory recommended method to fill WP 4CS forks with fluid. Oct 17, 2019 · Often, you have to insert the cartridge, fill it with oil, lightly seat the base valve then insert the spring and fit the cap, then turn the forks upside down, and use a tie down strap through the axle clamp to compress the fork so that the base valve can be torqued down. - - The stock WP 15 mv piston is 13mm tall, and the 15 stem is 2mm taller. The fork will start bottoming on every bump before harshness will ever be reduced. Dec 28, 2015 · With the stock oil levels the forks were crazy harsh on small bumps, and then would bottom out no medium to large hits. Sealants. Jun 20, 2015 · Use the difference in the solid values as a starting point, use oil-tempered, and subtract the difference from your current or stock oil level to compensate for the larger spring wire diameter. http://www. 1. Since the pressure in the rest of the fork is lower - less oil in the fork outside of the damper - less pressure on the inner sealring - less stickyness. The 4CS system relies too heavily on the flexable 8mm seal heavily IMO Posted by Randy Havener on May 28th 2019 . Fluids, Lubricants, Chain Lube, Grease. Bleed the cartridge by pumping the damping rod until all the air is removed. A5 Install the Cartridge into the Fork Leg and install the Compression Base Valve Assembly. utb urp txj dozpj ipqr losbc wqx ekka wsx lnfifu